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Old 04-02-2007, 03:21 PM   #1 (permalink)
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Help sought! Restoration project

Hey All,

My Pop had an old Mann LP copy sitting in the corner of his shop getting all manner of crap piled on it. I've been GAS'ing for a project guitar and this one was in serious need of some love so I figured what the heck and I brought it home.

The back of the lower bout needs some serious filling and re-finishing. After stripping all the hardware off of it so I can get a decent crack at the finish I've noted something I hadn't really expected (this will show my noobness). While this is supposed to be an LP copy, as expected, it has a "carved" (arched) top. What seemed odd to me is that the top consists of about a 1/4" laminate over plywood. The plywood was obviously routed before the top was put on and they left big gaps (1/4" or better) between the top of the plywood and the bottom of the laminate top.

Now, I realize this is a cheap piece of crap plywood body. But I'm just using it as a practice project before attempting something a little more challenging. Does anyone know a good method to fill these gaps? What kind of material should I use? A few things have come to mind but nothing that seems very sustainable/logical.

Edit: Added some pics for clarification
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File Type: jpg Gaps.jpg (294.3 KB, 21 views)
File Type: jpg Gaps2.jpg (443.7 KB, 18 views)
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Old 04-03-2007, 09:16 AM   #2 (permalink)
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Nobody?

I just want to fill the gaps to remove the tendency for the finished project to sound like a semi-hollow instead of the solid body it should.

I assume I'd like to use something dense, that will flow to fill small pockets, that won't shrink and is stable.

Any ideas?
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Old 04-03-2007, 09:29 AM   #3 (permalink)
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This is actually quite common for cheaper les paul copies of that era. The tops were probably arched the same way they put the concave in a skateboard deck.

I wouldn't bother trying to fill it, and just accept it, and the tone it creates, as part of the guitar's vibe.
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