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Old 03-05-2006, 10:18 PM   #1 (permalink)
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Post [Tech] RG7321 Piezo Install

For those that were wondering about the install of the Ghost piezo saddle pickups in a non-pickguard, hardtail Ibanez RG7321, here's some installation pics. There were a couple of stages where I didn't bother taking a shot, but you get the basic jist of whats involved.

First, set your intonation perfectly on the old saddles. Then remove the strings and bridge pickup. (If you find even this task daunting, get it done by a tech) Now using a fine marker, mark a dot on the bridgeplate 1/8" directly in front and center of each saddle. These will be the piezo wire exit holes through the bridge and into the guitar. If you feel that you might need more intonation travel in the future, go 3/16", you'l just see more wire protruding from the piezo saddle. I like it to be as hidden as possible.
Next, measure and write down the distance between the back end of each saddle and the inside edge of the bridgeplate. This will give you a quick reference for a rough, but close intonation setting with the new saddles. You can fine tune it later.
Now remove the original saddles. Now you're at this stage:



Center punch each marker dot. You now have two choices at this point. Remove the bridgeplate, drill the holes, put the bridge back, and mark the hole placement on the guitar body through the plate holes. Or you can take the faster, lazier approach, and just mask off the body around the plate, and drill directly, but not too far, through the plate and directly into the body. Wanting to avoid possble drift of the drill bit, and to have perfect body/plate hole alignment - I chose the second method.

Always drill at slow speeds, and unless you're using a drillpress with a proper depth adjustment, mark the hole depth on the bit using some tape wrapped around thickly at the desired level. In this case I chose 3/8" - 1/8 for the plate thickness plus 1/4" into the body is sufficient. Make sure you drill straight and square to the body, keep steady, and don't dare let the bit grab and take off downward into the body. Oh, the hole size necessary to get the tiny piezo connectors through comfortably is a 3/16" bit. I pre-drilled 9/64" pilot holes first (shown below). I used a 4", 3/16 stainless bit, as well as for the next angled holes down into the bridge pickup cavity.



After drilling the bridge, it should look like this:



Remove the bridgeplate.
Each saddle wire is colour coded, and must be re-attached to the 7in/2out contact block after drilling the holes through the body. They MUST go back in order. Write this order down before you disconnect them from the contact block.
Next install the new saddles, using the same measurements as the old ones.
Use a black marker on the wires right by the holes to help make them less noticeable. Now you should have this:



Now for another tricky part with careful drilling. With the same long 3/16" bit, carefully determine your tunnel angles downward into the bottom of the open pickup cavity. You don't want to come out too far up, as the wires will interfere with the side of the bridge pickup. You want the wires coming out under the pickup.
After drilling the holes, clean all the dust and debris. String each wire through it's respective hole, and screw the bridgeplate back onto the body. Then reconnect the 7in/2out contact block, as stated earlier. Any pale colored, exposed wood from chipping can now be touched-up with paint, or a good permanent black marker works wonders in certain cases.
It should look something like this: (note the contact block on the right, and the small master output connector on the left)



Now string the output wire through the pickup wire hole into the control cavity, and coil the rest - along with the contact block - up into a small bundle and as flat as possible. Then tape it to the floor of the pickup cavity, preferably using black electrical tape. Reinstall the bridge pickup. It'll look like this:



Flip the guitar over and you'll see how much room you have to work with. Important - Determine everything in advance!



The output jack hole from the control cavity is too small to fit the connector and four wires through, and must be drilled out to 1/4". It can be done with a long bit, at a sharp angle, through the output jack hole. This is also the time to drill a 1/4" in the face of the guitar, and install the 3-way mini switch.



Now wire everything up! Yes, read the directions.



Here's the Switchcraft stereo output jack included with the preamp on the left, and the original -and very cheap - one on the right.



Compact the wiring neatly as possible, ready for the preamp PCB and battery.



Hook up connectors to their place on the preamp, and wrap the battery with a piece of sponge, or other such padding, to prevent it rattling around. Make sure you can compress the wiring enough to close the cavity cover, and don't place any pressure on the pcb board itself.



String er up, and set it up as normal. Follow the tweaking instructions....then jangle away...


Please be kind to snakes. They can't help it.
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Old 03-05-2006, 10:25 PM   #2 (permalink)
je t'aime
 
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damn! nice job! looks righteously clean man!
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Old 03-05-2006, 10:33 PM   #3 (permalink)
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nice write up, this deserves a sticky.
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Old 03-05-2006, 10:51 PM   #4 (permalink)
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+1
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Old 03-05-2006, 10:57 PM   #5 (permalink)
{##[====:::.
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Quote:
Originally Posted by Elysian
nice write up, this deserves a sticky.


er, should go in the "how-to" forum

I have a radical idea. The door swings both ways,
we could reverse the particle flow through the gate.
We'll cross the streams.
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Old 03-05-2006, 11:10 PM   #6 (permalink)
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that guy is headed in the right direction.
kinda off subject but where did you get those knobs??

this gives me an idea about emgs..if you just put the battery in the control cavity hmm....

smokey the bear is way more intense in person
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Old 03-05-2006, 11:53 PM   #7 (permalink)
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Great job! I'm impressed that it all actually FIT!
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Old 03-06-2006, 12:08 AM   #8 (permalink)
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Very nice, man, that guitar is slick as hell, I want it...lol.

Nice job, man.
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Old 03-06-2006, 12:13 AM   #9 (permalink)
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Wow, thanks for writing this up! After seeing your original post about your new mods I got the bug and I'm thinking about how to wire up my ol' fixed-bridge for piezos.
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Old 03-06-2006, 01:07 AM   #10 (permalink)
BEHOLD KLUMPAMUS PRIME!
 
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Quote:
Originally Posted by giannifive
Wow, thanks for writing this up! After seeing your original post about your new mods I got the bug and I'm thinking about how to wire up my ol' fixed-bridge for piezos.
ditto!

my girlfriend says i'm totally METAL!
balls.
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